Efficient and precise – this is how we approach component remanufacturing.
Following a detailed technical evaluation of your component (drawings, images, specifications), we provide a fixed quotation to ensure full cost transparency.
Dimensional Restoration Through Functional Coating
Problems? No problem!
A Smart Investment
Mechanical components and tools are subject to wear over time, often leading to costly replacement.
A more efficient and economically sound approach is component remanufacturing through functional surface engineering.
Example:
The component shown weighs approximately 1.1 tons and is manufactured from a high-chromium, non-standard alloy.
A replacement part would typically cost between €10,000 and €50,000.
Inspection of the borehole (left, black arrow) reveals surface defects and porosity (right, red arrows), which impair performance and service life.
Our solution:
The borehole surface is carefully pretreated and subsequently restored to its original dimensions by applying a high-grade electroplated nickel layer of approximately 1,500 µm thickness.
The resulting coating offers:
- excellent metallurgical bond strength through atomic adhesion
- high density (pore-free structure)
- hardness of approx. 220 DPH
- strong corrosion resistance
Depending on the specific requirements, the cost of this remanufacturing process typically ranges between €1,000 and €6,000.
Turnaround time for this type of component is generally within 10 days.
Result:
A fully restored component with extended service life – at a fraction of the cost of replacement.
We would be pleased to provide a detailed technical assessment and quotation tailored to your specific requirements.
